infrared infrared thermal drone photo of solar farm

How Drones Saved PV Companies $435 Million in 2020

Drones in Renewable Energy

Within the last few years, drone use in the energy sector has become more and more prominent. From replacing helicopters for transmission line inspections, reducing inspection time in solar farms by up to 70%, and even de-icing wind turbines!

The one industry that has seen some of the largest growth is solar. Infrared cameras attached to drones are able to inspect a solar farm much more quickly than traditional methods. In this article we are going to cover how drones are saving money for PV companies, asset owners, and O&M teams. Let’s dive in!

Table of Contents

drone photo of solar farm pv system inspection new jersey

$200 Million Saved in 2019

The drone solar inspection software company Raptor Maps, released the 2020 Global Solar Aerial Thermography Report. This report includes drone data collected from PV systems between January 1, 2019 through December 31, 2019 by various asset managers, operations and maintenance (O&M) teams, engineering firms, and drone service providers. 

In total, 31,295,692 modules were inspected across 826 PV systems, with a total nominal capacity of 7,882,069 kW DC. The sites ranged from 10 kW to 350,000 kW across 25 countries and 6 continents.

Here are the findings:

  • 2.2% of analyzed modules had faults (700,494).
  • Affected power of 126,845 kWDC (1.6% of analyzed).
  • $200 million of yearly potential revenue would have been lost if identified anomalies stayed unresolved.
thermal drone solar inspection string outage

$435 Million Saved in 2020

The 2021 Rapor Maps Global Solar Aerial Thermography Report showed a 36% increase of drones being used for PV inspections from the previous year. Data was collected between January 1, 2020 through December 31, 2020 via manned aircraft and unmanned aerial systems (UAS). All systems were equipped with a radiometric thermal and visible light (RGB) camera.

The report included 1,126 PV systems, 70,121,507 modules, and a total nominal capacity of 22,032,460 kW DC. Sites ranged from 19 kW to over 800 MW and were located within 27 countries across 6 regions: North America, Europe, Latin America, Middle East and North Africa (MENA), Africa, and Asia Pacific (APAC). 

Here are the findings:

  • 3% of analyzed modules had faults (2,104,672)
  • Affected power of 411,162 kW DC (1.9% of analyzed).
  • $435 million of yearly potential revenue would have been lost if identified anomalies stayed unresolved.
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dji matrice 210 v2 with xt2 camera solar inspection

Also included in the report was data of kW DC production and number of modules affected by category.

Production Affected by Category

Fault Type Production Affected (kWDC) Production Affected %
String
173,002
42.4%
Combiner
58,247
14.3%
Tracker
49,065
12.0%
Inverter
47,942
11.8%
Cell Multi
16,779
4.1%
Diode
10,772
2.6%
Shading
10,338
2.5%
Cell
7,697
1.9%
Vegetation
7,595
1.9%
Soiling
4,959
1.2%
Cracking
4,732
1.2%
Offline Module
4,106
1.0%
Reverse Polarity
3,154
0.77%
Internal Short Circuit
2,705
0.66%
Missing Module
2,366
0.58%
Junction Box
1,701
0.42%
Circuit
1,004
0.25%
Diode Multi
728
0.18%
Delamination
563
0.14%
Hot Spot Multi
414
0.11%
Hot Spot
237
0.06%
Damaged Module
48
0.01%
Totals
408,153
100%

Modules Affected by Category

Fault Type Modules Affected Modules Affected %
Tracker
657,368
31.2%
String
544,542
25.9%
Combiner
198,549
9.4%
Inverter
144,545
6.9%
Cell Multi
109,442
5.2%
Diode
96,648
4.6%
Shading
91,429
4.3%
Cell
76,240
3.6%
Vegetation
74,964
3.6%
Soiling
28,202
1.3%
Cracking
16,784
0.80%
Offline Module
15,591
0.74%
Missing
10,264
0.49%
Reverse Polarity
9,490
0.45%
Internal Short Circuit
7,891
0.37%
Circuit
7,525
0.36%
Junction Box
4,226
0.20%
Diode Multi
3,517
0.17%
Hot Spot Multi
3,160
0.15%
Hot Spot
2,326
0.11%
Delamination
1,824
0.09%
Damaged Module
145
0.01%
Totals
2,104,672
100%
Maintaining Solar Assets With Drones
What's included in YOUR GUIDE...

Techniques for Exposing Warrantiable Items on Your PV Sites.

A Proven Roadmap for Successfully Implementing Drones in Solar.

Strategies for Identifying DC Losses and Avoiding Downtime.

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